The Most Trusted Name In MeasurementCoriolis Mass FlowmeterProline Promass 80Operating InstructionsIssue/Rev. 0.0 (5/09)Bulletin MN0M028Valid as of ve
Identification Proline Promass 80 PROFIBUS PA102.1.2 Nameplate of the sensora0004688Fig. 3: Nameplate specifications for the "Promass F" se
Technical data Proline Promass 80 PROFIBUS PA100Seals:Promass F, E, H, I, S, P:No internal sealsPromass M:Viton: –15 to +200 °C ( –5 to +392 °F)EPDM:
Proline Promass 80 PROFIBUS PA Technical data101Limiting flow See the "Measuring range" section → Page 88 ff.Select nominal diameter by opti
Technical data Proline Promass 80 PROFIBUS PA102Pressure loss formulas for Promass APressure loss coefficient for Promass Fa0001396Fig. 42: Pressure
Proline Promass 80 PROFIBUS PA Technical data103Pressure loss coefficient for Promass Ma0004605Fig. 43: Pressure loss diagram for water1 Promass M2 P
Technical data Proline Promass 80 PROFIBUS PA104Pressure loss coefficient for Promass Ea0004606Fig. 44: Pressure loss diagram for waterDN d[m] K K1 K
Proline Promass 80 PROFIBUS PA Technical data105Pressure loss coefficient for Promass Aa0003595Fig. 45: Pressure loss diagram for water1 Standard ver
Technical data Proline Promass 80 PROFIBUS PA106Pressure loss coefficient for Promass Ha0004607Fig. 46: Pressure loss diagram for waterDN d[m] K K1 K
Proline Promass 80 PROFIBUS PA Technical data107Pressure loss coefficient for Promass Ia0004608Fig. 47: Pressure loss diagram for water1 Standard ver
Technical data Proline Promass 80 PROFIBUS PA108Pressure loss coefficient for Promass S, Pa0004607Fig. 48: Pressure loss diagram for water Pressure l
Proline Promass 80 PROFIBUS PA Technical data10910.1.10 Mechanical constructionDesign / dimensions The dimensions and lengths of the sensor and transm
Proline Promass 80 PROFIBUS PA Identification112.1.3 Nameplate for connectionsa0001665Fig. 4: Nameplate specifications for Proline sensor (example)1
Technical data Proline Promass 80 PROFIBUS PA110Weight (US units) • Compact version: see table below• Remote version– Sensor: see table below– Wall-mo
Proline Promass 80 PROFIBUS PA Technical data111Material Transmitter housing:• Compact housing: stainless steel 1.4301/304• Compact housing: powder co
Technical data Proline Promass 80 PROFIBUS PA112Process connectionsPromass F:• Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / J
Proline Promass 80 PROFIBUS PA Technical data113Promass I:• Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220 → stainles
Technical data Proline Promass 80 PROFIBUS PA114Promass H:• Zirconium 702/R 60702Promass I:• Titanium grade 9• Titanium grade 2 (flange disks)Promass
Proline Promass 80 PROFIBUS PA Technical data11510.1.12 Certificates and approvalsCE mark The measuring system is in conformity with the statutory req
Technical data Proline Promass 80 PROFIBUS PA11610.1.13 Ordering informationThe FMC Technologies service organization can provide detailed ordering in
Proline Promass 80 PROFIBUS PA Index117IndexAAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Ambient temperatur
Proline Promass 80 PROFIBUS PA Index118LLanguage groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Length of connecting cable
Proline Promass 80 PROFIBUS PA IndexEndress+Hauser 119Sensor mountingSee Sensor installationSerial number . . . . . . . . . . . . . . . . . . . . . .
Identification Proline Promass 80 PROFIBUS PA122.2 Certificates and approvalsThe devices are designed in accordance with good engineering practice to
Proline Promass 80 PROFIBUS PA Index120
P/SF/Konta XIVBecause of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Mat
Printed in U.S.A. © 5/09 FMC Technologies Measurement Solutions, Inc. All rights reserved. MN0M028 Issue/Rev. 0.0 (5/09)Visit our website at www.fmct
Proline Promass 80 PROFIBUS PA Installation133 Installation3.1 Incoming acceptance, transport and storage3.1.1 Incoming acceptanceOn receipt of the go
Installation Proline Promass 80 PROFIBUS PA143.1.3 StorageNote the following points:• Pack the measuring device in such a way as to protect it reliabl
Proline Promass 80 PROFIBUS PA Installation15a0003597Fig. 7: Installation in a vertical pipe (e.g. for batching applications)1 = Supply tank , 2 = Se
Installation Proline Promass 80 PROFIBUS PA163.2.3 OrientationMake sure that the direction of the arrow on the nameplate of the sensor matches the dir
Proline Promass 80 PROFIBUS PA Installation17Horizontal (Promass H, I, S, P):Promass H, I, S and P can be installed in any orientation in a horizontal
Installation Proline Promass 80 PROFIBUS PA183.2.4 Special installation instructionsPromass F, E, H, S and P"Caution! If the measuring tube is cu
Proline Promass 80 PROFIBUS PA Installation19A0010011-aeFig. 11: Promass I: When lines are pitched in a specific direction and at a specific slope: a
Brief operating instructions Proline Promass 80 PROFIBUS PA2Brief operating instructionsThese brief operating instructions show you how to configure y
Installation Proline Promass 80 PROFIBUS PA20A0010008Fig. 13: Promass I, mounted with mounting clamp3.2.5 HeatingSome fluids require suitable measure
Proline Promass 80 PROFIBUS PA Installation213.2.6 Thermal insulationSome fluids require suitable measures to avoid loss of heat at the sensor. A wide
Installation Proline Promass 80 PROFIBUS PA223.3 Installation instructions3.3.1 Turning the transmitter housingTurning the aluminum field housing#Warn
Proline Promass 80 PROFIBUS PA Installation233.3.2 Installing the wall-mount housingThere are various ways of installing the wall-mount housing:• Moun
Installation Proline Promass 80 PROFIBUS PA24Panel mounting1. Prepare the opening in the panel as illustrated in the diagram.2. Slide the housing into
Proline Promass 80 PROFIBUS PA Installation253.3.3 Turning the local display1. Unscrew cover of the electronics compartment from the transmitter housi
Wiring Proline Promass 80 PROFIBUS PA264 Wiring#Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplemen
Proline Promass 80 PROFIBUS PA Wiring274.1.2 Maximum overall cable lengthThe maximum network expansion depends on the type of protection and the cable
Wiring Proline Promass 80 PROFIBUS PA284.2 Shielding and groundingWhen planning the shielding and grounding for a fieldbus system, there are three imp
Proline Promass 80 PROFIBUS PA Wiring294.3 Connecting the remote version4.3.1 Connecting connecting cable for sensor/transmitter#Warning! • Risk of el
Proline Promass 80 PROFIBUS PA Brief operating instructions3QUICK SETUP "Commissioning"!Note! More detailed information on running Quick Set
Wiring Proline Promass 80 PROFIBUS PA304.4 Connecting the measuring unit4.4.1 Terminal assignmentElectrical values of the inputs → Page 91Electrical v
Proline Promass 80 PROFIBUS PA Wiring31a0002593Fig. 22: Connecting the transmitter, cable cross-section: max. 2.5 mm² (AWG 14)A View A (field housing
Wiring Proline Promass 80 PROFIBUS PA324.4.3 Fieldbus connector!Note! The connector can only be used for PROFIBUS PA devices.The connection technology
Proline Promass 80 PROFIBUS PA Wiring33Technical data (fieldbus connector):Shielding of the cable connection/T-boxUse cable glands with good EMC prope
Wiring Proline Promass 80 PROFIBUS PA344.5 Degree of protectionThe devices fulfill all the requirements for IP 67.Compliance with the following points
Proline Promass 80 PROFIBUS PA Wiring354.6 Post-connection checkPerform the following checks after completing electrical installation of the measuring
Operation Proline Promass 80 PROFIBUS PA365 Operation5.1 Quick operation guide The user has a number of options for configuring and commissioning the
Proline Promass 80 PROFIBUS PA Operation375.2 Local display5.2.1 Display and operating elementsThe local display enables you to read all important par
Operation Proline Promass 80 PROFIBUS PA385.2.2 IconsThe icons which appear in the field on the left make it easier to read and recognize measured var
Proline Promass 80 PROFIBUS PA Operation395.3 Brief operating instructions on the function matrix!Note! • See the general notes → Page 40• Function de
Brief operating instructions Proline Promass 80 PROFIBUS PA4
Operation Proline Promass 80 PROFIBUS PA405.3.1 General notesThe Quick Setup menu contains the default settings that are adequate for commissioning.Co
Proline Promass 80 PROFIBUS PA Operation41The measuring system distinguishes between two types of error:• System error: This group includes all device
Operation Proline Promass 80 PROFIBUS PA425.5 Operating optionsFor the complete operation of the measuring device, including device-specific commands,
Proline Promass 80 PROFIBUS PA Operation435.5.3 Device description files for operating programsThe following table illustrates the suitable device des
Operation Proline Promass 80 PROFIBUS PA445.6 PROFIBUS PA hardware settings 5.6.1 Hardware write protectionA jumper on the I/O board provides the mea
Proline Promass 80 PROFIBUS PA Operation455.6.2 Configuring the device addressThe address must always be configured for a PROFIBUS PA device. The vali
Commissioning Proline Promass 80 PROFIBUS PA466 Commissioning6.1 Function checkMake sure that the following function checks have been performed succes
Proline Promass 80 PROFIBUS PA Commissioning476.3 Quick SetupIn the case of measuring devices without a local display, the individual parameters and f
Commissioning Proline Promass 80 PROFIBUS PA486.4 Commissioning the PROFIBUS PA interface !Note! • All functions required for commissioning are descr
Proline Promass 80 PROFIBUS PA Commissioning49!Note! If the module or the TOTAL function was integrated when configuring the PROFIBUS network, the mea
Proline Promass 80 PROFIBUS PA Table of contents5Table of contents1 Safety instructions . . . . . . . . . . . . . . . . 71.1 Designated use . . .
Commissioning Proline Promass 80 PROFIBUS PA506.5 PROFIBUS PA system integration6.5.1 Device master file (GSD file)For PROFIBUS network configuration,
Proline Promass 80 PROFIBUS PA Commissioning51PROFIBUS Profile GSD file:The function scope of the profile GSD file is defined by the PROFIBUS Profile
Commissioning Proline Promass 80 PROFIBUS PA526.5.2 Selecting the GSD file in the measuring deviceDepending on which GSD file is used in the PROFIBUS
Proline Promass 80 PROFIBUS PA Commissioning536.6 Cyclic data transmission PROFIBUS PABelow is a description of the cyclic data transmission when usin
Commissioning Proline Promass 80 PROFIBUS PA54It is essential to adhere to the following sequence/assignment when configuring the modules in the PROFI
Proline Promass 80 PROFIBUS PA Commissioning55Assignment of the measured variables to the AI moduleThe AI module can transmit different measured varia
Commissioning Proline Promass 80 PROFIBUS PA56TOTAL module The measuring device has one totalizer function block. The totalizer values can be cyclical
Proline Promass 80 PROFIBUS PA Commissioning57SETTOT_TOTAL moduleThe module combination SETTOT_TOTAL (slot 5) consists of the functions SETTOT and TOT
Commissioning Proline Promass 80 PROFIBUS PA58TOTAL functionFor a description of the TOTAL function, refer to TOTAL module → Page 56Data structure of
Proline Promass 80 PROFIBUS PA Commissioning59CONTROL_BLOCK moduleBy means of the CONTROL_BLOCK module (slot 7), the measuring device is able to proce
Proline Promass 80 PROFIBUS PA Table of contents67 Maintenance . . . . . . . . . . . . . . . . . . . . 667.1 Exterior cleaning . . . . . . . . . .
Commissioning Proline Promass 80 PROFIBUS PA606.6.4 Configuration examples with Simatic S7 HW-KonfigExample 1:a0004775Fig. 33: Complete configuration
Proline Promass 80 PROFIBUS PA Commissioning61Example 2:a0004791Fig. 34: In this configuration example, modules that are not needed are replaced by t
Commissioning Proline Promass 80 PROFIBUS PA626.7 Adjustment6.7.1 Zero point adjustmentAll measuring devices are calibrated with state-of-the-art tech
Proline Promass 80 PROFIBUS PA Commissioning63Performing a zero point adjustment1. Operate the system until operating conditions have settled.2. Stop
Commissioning Proline Promass 80 PROFIBUS PA646.7.2 Density adjustmentAccuracy when determining the density has a direct effect on volume flow calcula
Proline Promass 80 PROFIBUS PA Commissioning656.8 Rupture diskSensor housings with integrated rupture disks are optionally available.#Warning! • Make
Maintenance Proline Promass 80 PROFIBUS PA667 MaintenanceNo special maintenance work is required.7.1 Exterior cleaningWhen cleaning the exterior of me
Proline Promass 80 PROFIBUS PA Accessories678 AccessoriesVarious accessories , which can be ordered separately from FMC Technologies, are available fo
Accessories Proline Promass 80 PROFIBUS PA688.3 Service-specific accessories:Accessory Description Order codeApplicator Software for selecting and con
Proline Promass 80 PROFIBUS PA Troubleshooting699 Troubleshooting9.1 Troubleshooting instructionsAlways start troubleshooting with the following check
Proline Promass 80 PROFIBUS PA Safety instructions71 Safety instructions1.1 Designated useThe measuring device described in these Operating Instructio
Troubleshooting Proline Promass 80 PROFIBUS PA70Network structure Check permissible fieldbus length and number of spurs. → Page 26Basic current Is th
Proline Promass 80 PROFIBUS PA Troubleshooting719.2 System error messagesSerious system errors are always recognized by the instrument as "Fault
Troubleshooting Proline Promass 80 PROFIBUS PA72• For FAILSAFE_TYPE → LAST GOOD (factory setting):If a valid output value was available before the fai
Proline Promass 80 PROFIBUS PA Troubleshooting73031 S: SENSOR HW DAT$: # 0310x100x110x12BAD Sensor Failure O.K.LowHighS-DAT failure / S-DAT not insert
Troubleshooting Proline Promass 80 PROFIBUS PA74380 S: UPPER FREQ. LIM$: # 3800x0F BAD Device Failure Constant Frequence limit 2 Cause:The measuring t
Proline Promass 80 PROFIBUS PA Troubleshooting75501 S: SW.-UPDATE ACT.!: # 5010x480x490x4AUNCERTAIN Substitute set(Substitute set of failsafe status)O
Troubleshooting Proline Promass 80 PROFIBUS PA76692 S: SIM. MEASURAND!: # 6920x600x610x62UNCERTAIN Simulated Value(manually specified value)O.K.LowHig
Proline Promass 80 PROFIBUS PA Troubleshooting779.3 Process error messages!Note! See the information on → Page 409.3.1 Displaying the device status on
Troubleshooting Proline Promass 80 PROFIBUS PA78702 P: MEDIUM INHOM.!: # 7020x43 UNCERTAINNon specific(uncertain status)Constant Fluid inhomogeneousCa
Proline Promass 80 PROFIBUS PA Troubleshooting799.4 Process errors without messagesSymptoms Rectification!Note! You may have to change or correct cert
Safety instructions Proline Promass 80 PROFIBUS PA8• For measuring systems used in SIL 2 applications, the separate manual on functional safety must b
Troubleshooting Proline Promass 80 PROFIBUS PA809.5 Spare partsThe previous sections contain a detailed troubleshooting guide. → Page 69 ff.The measur
Proline Promass 80 PROFIBUS PA Troubleshooting819.5.1 Removing and installing printed circuit boardsField housing#Warning! • Risk of electric shock. E
Troubleshooting Proline Promass 80 PROFIBUS PA82a0004769Fig. 38: Field housing: removing and installing printed circuit boards1 Local display1.1 Latc
Proline Promass 80 PROFIBUS PA Troubleshooting83Wall-mount housing#Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Mak
Troubleshooting Proline Promass 80 PROFIBUS PA84a0004770Fig. 39: Field housing: removing and installing printed circuit boards1 Housing cover2 Electr
Proline Promass 80 PROFIBUS PA Troubleshooting859.5.2 Replacing the device fuse#Warning! Risk of electric shock. Exposed components carry dangerous vo
Troubleshooting Proline Promass 80 PROFIBUS PA869.8 Software history!Note! Uploading/downloading between different software versions is normally only
Proline Promass 80 PROFIBUS PA Troubleshooting8707.2001 Amplifier:1.02.00Communication module:1.01.00Original softwareCompatible with:– Fieldtool– Com
Technical data Proline Promass 80 PROFIBUS PA8810 Technical data10.1 Technical data at a glance10.1.1 Applications→ Page 710.1.2 Function and system d
Proline Promass 80 PROFIBUS PA Technical data89Measuring ranges for liquids (Promass A):Measuring ranges for liquids (Promass I):Measuring ranges for
Proline Promass 80 PROFIBUS PA Identification92 Identification2.1 Device designationThe "Promass 80/83" flow measuring system consists of th
Technical data Proline Promass 80 PROFIBUS PA90Measuring ranges for gases (Promass E)Measuring ranges for gases (Promass P, S)Measuring ranges for gas
Proline Promass 80 PROFIBUS PA Technical data91Calculation example for gas:•Sensor type: Promass F, DN 50• Gas: air with a density of 60.3 kg/m³ (at 2
Technical data Proline Promass 80 PROFIBUS PA92Cable specifications Remote version → Page 29 → Page 26 ff.PROFIBUS seePage29Power consumption AC: <
Proline Promass 80 PROFIBUS PA Technical data93Promass E:±0.75% ± [(zero point stability ÷ measured value) · 100]% o.r.Volume flow (liquid)Promass F:±
Technical data Proline Promass 80 PROFIBUS PA94Zero point stability (Promass E, H, S, P):Zero point stability (Promass I):Sample calculationa0004604Fi
Proline Promass 80 PROFIBUS PA Technical data95Density (liquid)1 g/cc = 1 kg/lAfter field density calibration or under reference conditions:Promass F,
Technical data Proline Promass 80 PROFIBUS PA96Mass flow (gas):Promass F, M, A, I, S, P: ±0.25% ± [½ · (zero point stability ÷ measured value) · 100]%
Proline Promass 80 PROFIBUS PA Technical data97Influence of medium pressure The following section shows the effect on accuracy of mass flow due to a d
Technical data Proline Promass 80 PROFIBUS PA98Promass I:Promass S, P:10.1.7 Operating conditions: InstallationInstallation instructions → Page 14 ff.
Proline Promass 80 PROFIBUS PA Technical data9910.1.8 Operating conditions: EnvironmentAmbient temperature range Standard: –20 to +60 °C (-4 to +140°F
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